SINDHUVIJAY INS S62

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D. v. Nieuwenhuijzen
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Joined: Fri Sep 24, 2010 7:46 pm

SINDHUVIJAY INS S62

Post by D. v. Nieuwenhuijzen » Tue Jan 15, 2013 2:55 pm

Submarine of the 'Sindhughosh' class, built in Russia.
Structure: The Kilo Class submarine has a single shaft with a double hull. Six compartments separated by bulkheads to enable it to remain afloat even when one is flooded. To reduce the submarine's acoustic signature, the flooding ports have been removed from the fore-body. Anechoic tiles are fitted on casings and fins. The submarine also has a new gas-freeing system to reduce risk of detection. The hull of the submarine is covered with rubber anti-sonar protection tiles which have a special ozonising layer to combat the sun's effects in tropical waters. The bow planes are positioned close to the mid-ship to improve sonar performance. An engine change is probable during major refits in Russia which started in 1997, with INS Sindhuvir. A German-designed, Indian-built main battery, with a five year life has replaced the Russian batteries in all the vessels. Battery cooling has been improved as a result of the change.

Displacement: Surfaced; 2325 tons.Dived; 3076 tons. Dimensions: Length; 72.6 m. Beam; 9.9 m. Draught; 6.6 m. Diving Depth: Operational Depth; 240 m. Maximum Depth; 300 m.
Main Machinery: Two diesel-electric motors at 3650 hp, one 5900 hp motor, two auxiliary motors at 204 hp and one economic speed motor at 130 hp. Maximum Speed: Surfaced; 10 knots. Snorkel Mode; 9 knots. Submerged; 17 knots.
Maximum Range: 6000 miles at 7 knots in snorkel mode. 400 miles at 3 knots submerged. Complement: 52 (incl. 13 Officers) Endurance at Sea: 45 days.
Radar: Navigation; One MRP-25 (NATO: Snoop Tray) radar at I-band frequency. Has a target separation system.
Communication; Being fitted with the CCS-MK radio communications system during mid-life refits.
Sonar: One MG-519 (NATO: Mouse Roar) hull mounted sonar, active search with high frequency. One MGK-400 (NATO: Shark Teeth/Shark Fin) hull mounted sonar, active/passive search & attack with medium frequency. A new sonar system (probably the MGK-400EM) is being installed during mid-life refits. INS Sindhugosh is fitted with a new indigenous Panchendriya package, which includes a sonar (USHUS) plus a fire control system. INS Sindhuvijay is also fitted with the same package.

Maintaining the dimensions of the MGK-400 sonar basic antennas, the MGK-400EM sonar optimally meets the requirements for diesel-electric submarines. The antenna comprises advanced receiving elements. The system's hardware consists of modern, high-speed data processing computers and multifunctional displays. Modern circuitry elements make it possible to employ effective data processing algorithms and significantly expand the range of its functions (in addition to those fulfilled by the MGK-400 system), including: target classification; LOFAR and DEMON procedures; automatic tracking of up to 12 targets; active search with complex sounding signals; new types of communications and IFF signals; detecting active signals of torpedo homing heads in an extended frequency range of the hydro-acoustic signal detection mode; measuring detected active signal parameters, etc.

The system's tactical and technical characteristics, specifically the sonar operation range and target positioning accuracy, have been significantly improved. The system has new service functions, such as measurement & control of noise and jamming conditions and prediction of the sonar operation range in the main modes. Automatic test and fault diagnosis capability significantly enhances the quality, reliability and ease of operation of the system. To reduce submarine sonar crew, MGK-400EM incorporates the MG-519EM mine-hunting system with presentation of its data on the MGK-400EM's common information display. The system is being further upgraded by introducing a channel of low-frequency echo-ranging which uses a flexible trailing antenna or extensive onboard antennas.
Weapons Control: Uzel MVU-119EM Torpedo Fire Control System (TFCS).

Weapons: From INS Sindhuvir onwards, a shoulder-held 9M36 Strela-3 (SA-N-8) SAM launcher is placed in the fin and is used when the submarine is surfaced. The missile has a range of 3.2n miles; 6 km with a 2 kg HE-FRAG warhead and uses infra-red homing for guidance. INS Sindhushastra is armed with the Klub-S ASCM. This gives the Indian Navy, it's first under-water launched missile capability. The other submarines in the class will also be fitted with the capability during their mid-life refits. A maximum of five missiles can be carried, leaving room for a mix of torpedoes. In July 2006, it was announced that six of the boats would be armed with the land-attack variant of the Klub-S (3M-14E).

Fitted with six 533mm torpedo tubes, which carry 18 heavyweight torpedoes (six in the tubes and 12 on the racks). It uses an automatic rapid loader which is remotely controlled from the main control panel or by the controls in the launch station. Two of the tubes can fire wire-guided torpedoes, while the other four have automatic reloading. Torpedo types include the Type 53-65 passive wake homing torpedo, at a range of 10.3n miles; 19 km at 45 knots with a 305 kg warhead and the TEST 71/76 anti-submarine, active & passive homing torpedo at a range of 8.1n miles; 15 km at 40 knots or 10.8n miles; 20 km at 25 knots with a 200 kg warhead. Can carry 24 DM-1 mines in lieu of torpedoes.

Jane's Defence Upgrades (JDU) reported in November 2000 that eight upgraded torpedoes, designated as the TEST-71ME-NK, were sold to the Indian Navy. This electric, remotely-controlled homing torpedo can be used against either submarines or surface ships (previous models were for submarine engagements only) and has a maximum speed of 40 knots with a claimed range of 20 km. Weighing 1820 kg, the torpedo has a 205 kg explosive warhead and is powered by a silver-zinc single-use ampoule battery. Target detection ranges are 1500 meters for submarines and 180 meters for surface vessels. Equipped with acoustic and electromagnetic influence exploders, this new torpedo's operational characteristics allow reduced preparation time both at base and on-board the submarine. A practice version is available to allow training firing. Another version, TEST-71MKE, is for use against submarines only and is fitted with active sonar homing and tele-control systems.

Countermeasures: A 'Squid Head' radar warning is used for ESM purposes. A media report, dated 05 May 2007, stated that PORPOISE Electronic Support Measures (ESM) systems were fitted aboard two of the boats and an additional eleven systems are on order. The system is an indigenous development by the Defence Electronics Research Laboratory (DLRL).

Comments: An agreement with Russia was concluded in the mid-1980s for the transfer of eight Type 877EKM Kilo Class submarines. These boats have been nicknamed 'Black Hole' by NATO for their silent operation in the sea. The first submarine in the class - INS Sindhugosh - was commissioned in April 1986 in Riga, Russia and seven more boats entered service with the Indian Navy in another five years. In January 1997, two 'improved' Kilo Class boats were ordered by the Indian Navy and the first - INS Sindhurakshak - was commissioned in December 1997 in St. Petersburg, Russia. This submarine was a spare Type 877EKM hull built for the Russian Navy, but was never purchased. The second boat - INS Sindhushastra - commissioned in July 2000 also at St. Petersburg, is rumoured to be a Type 636 Kilo Class submarine.

Preserving all the advantages of Type 877EKM, the Type 636 is distinguished by the following;
• Diesel-generator output
• Increased submerged speed
• Reduced submerged noise level
• Increased cruising range while snorkeling

The combat efficiency of the Type 636 submarine has been considerably increased with the addition of the Klub ASCM. The reduction of the boat's submerged noise level, when compared to the Type 877EKM, ensures early detection of enemy ships and submarines from a greater distance. More efficient ventilation and air conditioning systems have also been designed for the boat's operation in different regions of the world's oceans, which provides comfortable living conditions for the crew. The Type 636 boat has a displacement of 2350 tons, a length of 73 meters with a breadth of 9.9 meters, a submerged speed of 20 knots, a 7500 mile cruising range with overload fuel capacity while snorkeling at an economic speed of seven knots, a 400 mile submerged range at an unspecified economic speed, a maximum diving depth of 300 meters (approximately 984 feet), a maximum endurance of 45 days, a crew of 52 personnel and a combination of missiles, torpedoes and mines as per mission requirements.

INS Sindhuvir completed a two-year mid-life refit at the Admiralty Shipyard, St. Petersburg in April 1999 and she was ready for active service in October 1999. INS Sindhuraj returned to Mumbai after completing her refit, also at the Admiralty Shipyard. INS Sindhukesari returned to Mumbai after completing her refit at the Zvyozdochka (Little Star) Shipyard in Severodvinsk. INS Sindhuratna is the second submarine which completed her refit at Zvyozdochka and returned to India in early 2003. INS Sindhugosh is the third submarine which completed her refit at Zvyozdochka and returned to India in late 2005. INS Sindhuvijay is the fourth submarine which completed her refit at Zvyozdochka, as reported by the Press Trust of India on 08 May 2007 and was handed over to the Indian Navy for floating, mooring and running tests in the sea.

The mid-life refit involves a complete overhaul of the submarine, including its hull structure. An upgrade package is also part of this extensive refit, which has been designed by Zvyozdochka's Onega Research & Development Technological Bureau and costs roughly US $80 million. The refit sees the submarines being installed with the Klub-S ASCM (a maximum of five missiles can be carried) and the associated Lama-ER control system, new sonars (probably the MGK-400EM), electronic warfare systems, new control systems from Avrora such as the Palladij-M machinery control system and the AICS (Automated Information & Control system) integrated weapon control system. These boats are likely being updated to a Type 636 standard.

INS Sindhugosh has been equipped with the 3M-14E land-attack cruise missile, a member of Klub family. Sandeep Unnithan of India Today states, "These new missiles are crucial to influencing the outcome of a land battle by attacking targets like enemy airbases and infrastructure facilities." The submarine has also been fitted with a Panchendriya package, which includes an Indian sonar (USHUS) developed by NPOL (Naval Physical Oceanographic Laboratory) of the Indian Navy and by BEL (Bharat Electronics Limited) and a fire control system developed by the WEESE (Weapons Engineering & Electronics System Engineering) unit of the Indian Navy and BEL. The remaining submarines due for their mid-life refits, are to be fitted with this new indigenous Panchendriya package. The USHUS sonar reportedly offers superior performance over similar Russian models.

At the February 2002 India-Russia Inter-Governmental Commission on Military Technical Cooperation, then-incumbent Defence Minister George Fernandes stated, "It has also been agreed to accord priority to the setting up of facilities required for the medium refit and upgradation of 877EKM submarines in India." This indicates that future refits of the remaining submarines might occur in India itself, rather than being sent to Russia. Reports indicate that the mid-life refits of two more submarines will occur at Hindustan Shipyard Limited, Vishakapatnam under Russian technical supervision. The two boats in question are probably INS Sindhukirti and INS Sindhudhvaj, as they are the last pair (from the original eight vessels) to undergo a mid-life refit. The United News of India (UNI) reported on 12 January 2006, that refit work had commenced on INS Sindhukirti at Hindustan SY Ltd.

The Cabinet Committee on Security (CCS), on 06 July 2006, approved the purchase of 28 Klub-S (3M-14E variant) land-attack cruise missiles at a cost of Rs 844.58 crores (USD $184 million). Then incumbent Defence Minister Pranab Mukherjee stated, "One has already been delivered, while another one is being retrofitted in Russia. The other four will be fitted with the missiles in India." This indicates that probably INS Sindhugosh is one of the boats being fitted with 3M-14E variant, as she is the last boat to have recently returned to India after completing her mid-life refit in Russia. INS Sindhuvijay appears to be the second boat to be armed with this missile variant, as she just recently completely a mid-life refit in Russia. The other four boats are more than likely to be the ones that have already completed their mid-life refits earlier. Arming the boats, with this particular variant of the Klub missile, is significant as it gives the Indian Navy the ability to attack targets on land.

The Press Trust of India reported on 11 January 2008, that the Indian Navy has refused to take delivery of INS Sindhuvijay, which recently completed a mid-life refit at Zvyozdochka SY in Russia. The 3M-14E land-attack cruise missile, a member of Klub family, has not been performing as per design parameters. The missiles failed to find their targets after six consecutive, pre-delivery test firings, that were out between September and November 2007 in the Barents Sea test range. It has been reported that in a couple of the test firings, the missiles went off course by several kilometers from their intended target. The 50-man crew sent to Russia to sail back with the submarine is set to return to India, with the Indian Navy taking a stern line by asking the Zvyozdochka SY to rectify the problem, before it takes delivery of the submarine. Naval officials said it would take another year to rectify the defects and prove it in firing trials. Ria Novosti reported on 16 January 2008, that the submarine would remain at the Zvyozdochka SY awaiting further missile firing tests at a White Sea testing site in July-August 2008.

The technical problems with the 3M-14E land-attack cruise missile, has also plagued the other variants of the Klub missile family which the Indian Navy uses aboard the Sindhugosh Class submarines. Sandeep Unnithan in an India Today article, dated 10 January 2008, states, "While it is not clear where the problem with this variant of the missile is, the navy believes it lies in the submarine's gyro, which feeds in the crucial parameters into the missile before it is launched. The gyro is also believed to be at the heart of the problems in the anti-ship variants of the Klub. The navy is planning to install French-built inertial navigation systems in Kilo class submarines to replace the Russian-built systems." It is likely that the submarine's gyro could be main culprit for the misfires of the 3M-14E land-attack cruise missile as well. In the same article, Sandeep Unnithan reports that the trials of the 3M-14E cruise missile - aboard INS Sindhughosh - had a success rate of 50% with two out of the four missiles test fired, having hit their intended targets. Surprisingly, the 50% hit rate was regarded as acceptable by the Indian Navy.

INS Sindhughosh collided with a foreign merchant vessel - MV Leeds Castle - while trying to surface in the seas north of Mumbai on 07 January 2008. The submarine was taking part in fleet level war games, when the accident occurred. The boat has reportedly suffered slight damage to the conning tower area. Naval officials said the submarine was submerged and had its radars off and periscope down when it slammed into the merchant vessel off India's Diu island, 400 nautical miles from Mumbai. The boat was apparently maintaining total radio and radar silence to escape detection, when the accident took place. It has also been reported that the indigenously developed USHUS sonar malfunctioned and played a direct role in the accident. A Navy officer, on condition of anonymity, stated that the MV Leeds Castle was in restricted waters and in that area the ocean depth is not great and thus the reason for the mishap. Other naval officials expressed surprise that how in the high seas, the submarine was cruising at only at a depth of 10 to 20 feet. The submarine has since been towed to a naval dockyard at Mumbai and a a Board of Inquiry has been ordered to probe the mishap.

Mr P Chacko Joseph of Frontier India commented on the accident by stating, "INS Sindhughosh is reported have to collided with a merchant ship damaging some part of the conning tower. She was taking part in fleet level war games and was at periscope level. While the speculation is that the indigenously developed sonar USHUS malfunctioned, it could be yet another attack on indigenous equipment as per the current trend. At periscope level, a sonar is definitely switched on to detect range and bearing of other objects around. So when the sonar operator yells out a particular bearing of an object, the periscope operator confirms back the deviation or accuracy. Normally sonar accuracy always differs from the actual location of the object by some degrees and distance. It is a perfectly normal situation. Baring periscope, the sensors of the submarine should be safe as they are located on fins and on the bottom of the submarine hull. The crew of INS Sindhughosh had a miraculous escape as the accident was caused at surface level. The reports of structural damage is a cause of concern. Normally the submarine has two hulls. But any damage to structure means checking the entire review of the whole structure. Even if one steel bar has a weakness, the submarine will face adverse conditions at 250 meters below sea level."

(India 2011, 5 r. StG.?)
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